When it comes to manufacturing Titanium and high-temperature alloys, there are many factors to consider. High-quality tooling can be costly. Tooling costs may be passed on to customers in the form of higher prices.
However, the higher quality tooling also has greater expected quality, making it more valuable to customers. Additionally, there may be specific tooling requirements for specific applications that need to be met. These factors can influence your price and result in significant savings.
Here you will find information about tools used in high-temperature alloys, as well as information on titanium manufacturing technology and material properties.
Let’s talk about these tools in-depth for your better understanding as they are dependent on one another.
The ideal tool:
As a first step, it’s self-evident that you’ll have to pick a tool that’s appropriate for this material group. Then, with the regular cutting parameters, it will aid heat management in the cut, as its helix, relief, and rake angles have been engineered to cut through material with the smallest amount of friction. This method of shaping and eliminating material chips lowers heat away from the cut.
This is crucial because if heat cannot escape, the chips soften and melt, allowing them to adhere to the cutting edges and lowering tool life.
The parameters for cutting:
Through post-grinding methods, high-quality end mills apply very precise microgeometry. This results in an improved surface polish including a small edge-rounding shape which is specially designed to perform in a given material group. In the Titanium and high-temperature alloys material group, however, it’s essential to follow the manufacturer’s recommendations on feed per tooth.
The Machine:
The rule of thumb is that the bigger the machine, the better. A larger spindle, more power, a stable base, and a well-built building machine all contribute to maximum stiffness, which is ideal for milling applications.
However, not everyone has a huge machine! For smaller machines with less power, dynamic milling techniques, as well as a CAM package like a trochoidal mill, can be used.
The holder for the tool:
Finally, but certainly not least, is the tool holder. It’s just as important to pick the correct one as it is to pick the correct tool. Choosing a holder for general workshop milling is a matter of priorities: precision, adaptability, ease of use, dependability, cost, or high speed? Precision and reliability are crucial when machining Titanium and high-temperature alloys.
To summarise, milling Titanium is not always simple; the entire process, as well as each of the elements, must be understood. If the incorrect tool is used, the machine, tool holder, and cutting parameters are irrelevant and will not help. As a result, it’s critical to think about each of these aspects to ensure you get the best results in terms of total efficiency.
We have a huge range that is built and manufactured here according to the situations and points described above.
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